Disposable tablecloths are among the products that are used in every gathering and have a very high consumption.
The production of disposable tablecloths is one of the profitable and low-risk businesses, and for this reason, it has many applicants.
Naturally, setting up a disposable table production line, like many productions, requires special devices and machines. If you want to be a successful manufacturer in the field of making disposable tablecloths, you must buy the best disposable tablecloth production machines.
The device needed to produce disposable table
One of the most important costs of the disposable table production line is the purchase of its devices. The set of disposable tableware production line includes several devices, all of which are necessary. Required devices include:
Production machine: This machine is responsible for the production of raw single-use tablecloths, i.e. without printing and perforation.
Plastic granule raw materials are entered into the system as input materials of this section and finally they are removed from it as disposable tablecloths. ABA devices can be considered the most suitable device for the production of disposable tablecloths.
In these devices, there are two cylinders and a cylinder, one of which forms the middle layer of the table. In this way, by adding carbonate to the formulation of materials, it is possible to produce shiny, resistant and competitively priced tablecloths.
Spark arrester: During the production process, disposable tablecloths contain an electric charge, and to get rid of the electric charge and increase the quality of the tablecloth, a spark arrester is used.
This machine removes the extra load of the table and improves its quality and makes the table ready for the printing stage. The sparking operation causes the color to stick to the nylon during the printing stage and prevents it from being removed.
Printing machine: After preparing the disposable table roll and taking the electrical charge in it, this roll is ready for printing.
This machine is able to print the desired design in one color, two colors and four colors on the table. Finally, the output of this part is the tabletop on which your desired design is printed.
Perforation machine: After the disposable tablecloth is printed with the desired design, it is time to perforate it, which is needed to create a cutting line in the same size.
The operation of perforating the tablecloth is the last step of the production operation, which is done by rolling the disposable tablecloth in the desired size. The operation of this device is often semi-automatic and an operator is needed to work with the device.
Packaging machine: the prepared rolls finally enter the packaging stage to deliver the product to the consumer.
This step is usually done manually by the operator. The rolls can be packed in sheets or in OPP wrappers in the form of pillow packs and then placed inside the carton.
The production process of disposable plastic tablecloths
The production process of disposable plastic tablecloth is done in several stages, which we have presented step by step below:
In the first step, the raw materials enter the mixer and are mixed together. Then the mixed materials are transferred to the hopper of the production machine and melted.
In the second stage, the molten material moves forward by the Mardon and exits the machine in the form of a bubble. The produced bubble moves to the device tower up to a height of approximately 4 meters and then returns to the bottom in the form of an arch.
In the third step, the arch is passed through the spark arrester so that the electrical charges are removed from the table and the printing process becomes easier.
In the fourth step, disposable tablecloths are produced in one or two layers by the machines in this section.
In the fifth step, the tablecloth passes through the printing machine and the desired shapes are printed on it.
In the sixth step, a raised line is inserted for easy separation of the tablecloths, and finally the disposable tablecloths are ready to be packed.
After the tablecloth is packed, the waste obtained in the production process is collected by the frankincense machine and air pump and returned to the production line to be used again.
Types of disposable tablecloths
Disposable tablecloths are generally produced in three types: carbonated (nylexi), transparent (nylon and cellophane) and paper, which differ slightly in terms of raw materials and production methods:
Nylexi disposable tablecloth: In the production of Nylexi tablecloth, the raw materials of Nylex are combined together with calcium carbonate, and after the combination, it is transferred to the hopper part of the machine, where it becomes a raw tablecloth roll.
Due to the presence of carbonate, Nylexi tablecloth has more resistance and strength than nylon types and is more shiny.
Disposable nylon and cellophane tablecloths: We described the production process of nylon tablecloths in the previous section.But the point that is discussed in these tablecloths is that the cellophane tablecloth is more shiny than the nylon tablecloth and they are also different in terms of price.
Disposable paper tablecloth: The production process of paper tablecloth is completely different from other tablecloths. In the production of paper tablecloths, the roll of paper is first closed on the machine and after passing through the machine, nylon is poured on the paper in a molten form.
In fact, the disposable paper tablecloth production machine extrudes a layer of plastic on the tissue, which is a kind of paper similar to tissue paper. Paper tablecloths are resistant to liquid leakage due to their nylon lamination.